I did that with two 20 gallon long aquariums. I wanted to include allot of hardware in the sump and to spread things out.. and had to locate the two sections on different shelving units about 8" apart. I also use poret foam, but even go down to the 45ppm size too. I have 400micron filter socks just to catch debris... Here is the full write up:
I neatened up the connections for the Float Level Switches on the RO Storage... Everything has shrink wrap tubing to prevent snags and is fastened to the vessel. Of course, the wiring runs 25' through the RO Bodega raceway to the Aquarium Controller in the Fish Nook... (graphic is shown in...
www.plantedtank.net
On simplyDiscus I did a thread just on the sump:
Folks, Settled down in Arizona and resuming my aquarium rack build. This thread is about the Sump Design. Want to show what I'm proposing and looking for feedback (I've casually posted this design on PlantedTank.net, but it wasn't in it's own thread to gather opinions and constructive...
forum.simplydiscus.com
I rest both of my sump sections on two layers of 1/4" cork (for 1/2" total padding). Care must be taken to drill the holes to join the tanks carefully... I prefer more than one hole in the event that one gets plugged you won't have one section of the sump overflowing. I have two 1" sections joining the two sump sections. It's also a good idea to put emergency overflows in each sump section...So, I have a 1/2" overflow. I also installed a drain on my sump to make draining the two sections easier, for that I installed a 1" bulkhead just on one... so I can take the level far down, but not completely empty with the drain. It's good enough. .
I find it is best to connect everything up... and then do the final tightening of the bulkheads that join the two sections once they've found their own perfect alignment. That's the beauty of the holes being a big bigger than the insertable part of the bulkhead... you have a bit of final adjustment and don't have to worry about your adjoing plumbing causing stresses on the glass. I use flexible tubing with barb fittings as they won't put the strains on the glass that rigid, glued in place pvc might....